Cretex Medical | CDT’s Kyle Klein Featured in ODT Magazine: Advancing the Future of Molding in Orthopedics
Cretex Medical | CDT’s Kyle Klein was featured in ODT Magazine, where he shared how advanced molding techniques, material expertise, and automation are driving innovation in orthopedic device manufacturing.
March 27, 2025
Kyle Klein, Technical Solutions Engineer at Cretex Medical | CDT, was featured in ODT Magazine.
Orthopedic Design & Technology (ODT) Magazine recently spotlighted Kyle Klein, Technical Solutions Engineer at Cretex Medical | CDT, in their feature article "Masters of Molding for Orthopedic Devices." The piece explores how industry leaders are using innovation and precision molding to meet the evolving needs of orthopedic medical device manufacturers (MDMs).
In the article, Kyle shares key insights into what MDMs are looking for when it comes to molding partners. He outlines five consistent themes: early-stage engineering support, design-for-manufacturing expertise, robust mold design capabilities, the ability to mold a wide range of medical and implant-grade materials, and a proven quality management system. This blend of technical expertise and process discipline is what sets Cretex Medical | CDT apart.
Kyle also dives into the technical frontiers of micro molding, detailing Cretex Medical | CDT’s capabilities with extreme precision — including parts as light as 0.005 grams, wall thicknesses down to 0.003 inches, and tolerances within ±0.0003 inches. However, he emphasizes that part performance depends heavily on the material selected. Materials like PEEK, IXEF, and PCABS offer varying advantages based on geometry and flow characteristics, influencing how small and complex molded parts can be.
Innovation doesn’t stop at materials or molds. Kyle explains how Cretex Medical | CDT integrates advanced robotics and CNC technology into their molding cells. This not only ensures precision and repeatability but also enhances operator safety and reduces production cycle times. One standout example includes a project requiring over 40 shaft configurations for a single surgical instrument. CDT engineered a mold with 19 interchangeable inserts and automated the process, enabling robotic loading of shafts and eliminating the need for manual labor.
Kyle’s feature in ODT Magazine highlights the depth of expertise at Cretex Medical | CDT and underscores the company’s role in pushing the boundaries of what’s possible in orthopedic manufacturing through advanced molding technologies.
To read the full article, visit ODT Magazine.
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